Embedded Self-Sensing Piezoelectric Active Sensors for On-Line Structural Identification

The benefits and limitations of using embedded piezoelectric active sensors for structural identification at ultrasonic frequency are highlighted. An analytical model based on structural vibration theory and theory of piezoelectricity was developed and used to predict the electro-mechanical (E/M) impedance response, as it would be measured at the piezoelectric active sensor’s terminals. The model considers one-dimension structures and accounts for both axial and flexural vibrations. Experiments were conducted on simple specimens in support of the theoretical investigation, and on realistic turbine blade specimen to illustrate the method’s potential. It was shown that E/M impedance spectrum recorded by the piezoelectric active sensor accurately represents the mechanical response of a structure. It was further proved that the response of the structure is not modified by the presence of the sensor, thus validating the latter’s noninvasive characteristics. It is shown that such sensors, of negligible mass, can be permanently applied to the structure creating a nonintrusive sensor array adequate for on-line automatic structural identification and health monitoring. The sensor calibration procedure is outlined. Numerical estimation of the noninvasive properties of the proposed active sensors in comparison with conventional sensors is presented. Self-diagnostics capabilities of the proposed sensors were also investigated and methods for automatic self-test implementation are discussed. The paper underlines that the use of piezoelectric wafer active sensors is not only advantageous, but, in certain situations, may be the sole investigative option, as in the case of precision machinery, small but critical turbine-engine parts, and computer industry components.