A new structure design was presented to prolong the tool life for hot metal working. The tool surface deteriorates quickly when attacked under continuous severe sliding conditions by hot metal at a temperature above 1473 K. Observations were made on guide shoes used in seamless tube rolling to reach the conclusion that enlargement of the size and change in the structure of chromium carbide prolong the tool life. This is contrary to the structure design of high-speed steel for which small carbide is recommended. The validity of the new tool was verified both in laboratory tests and in the production line.
Issue Section:
Research Papers
1.
Doege
E.
Groche
P.
Bobke
Th.
1990
, “Application of Adhesion Theory to Friction and Wear Processes in Hot Die Forging
,” Advanced Technology of Plasticity
, Vol. 1
, pp. 27
–33
.2.
Kato
O.
Kawanami
T.
1989
, “Propagation Process of Scoring of Rolls during Hot Strip Rolling of Stainless Steel
,” Journal of the JSTP (in Japanese)
, Vol. 30
, No. 336
, pp. 103
–109
.3.
Kimura
Y.
1973
, “A Reexamination of the Adhesive Wear Theories
,” J. of JSLE (in Japanese)
, Vol. 18
, No. 4
, pp. 257
–264
.4.
Noguchi
H.
Tanaka
T.
Kawamoto
K.
Umemoto
S.
1984
, “High-Temperature Wear Properties and Actual Rolling Results of High-chromium Work Roll for Hot Strip Mil
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 70
, No. 10
, pp. 1452
–1458
.5.
Tsuchiya
Y.
Kawaura
H.
Arai
T.
1993
, “Effects of Surface Roughness of Tools on Galling Behavior in metal Forming
,” Journal of the JSTP (in Japanese)
, Vol. 34
, No. 393
, pp. 1184
–1189
.6.
Tsuji
N.
Abe
G.
Fukaura
K.
Sunada
H.
1994
, “Structural Change Hot Working Tool Steel during Low Cycle Fatigue at Elevated Temperatures
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 80
, No. 8
, pp. 664
–669
.7.
Tsujii
N.
Abe
G.
Fukaura
K.
Sunada
H.
1995
, “Effect of Testing Atmosphere on Low Cycle Fatigue of Hot Work Tool Steel at Elevated Temperature
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 81
, No. 6
, pp. 661
–666
.8.
Arai
T.
Komatsu
N.
1975
, “Wear Resistance of High Speed Steels Made from Atomized Powders
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 61
, No. 2
, pp. 241
–250
.9.
Ando
H.
Okayama
A.
Soeno
K.
Takeuchi
H.
1978
, “Effect of Powder Properties on Hot Isostatic Pressed High Speed Steels
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 64
, No. 8
, pp. 1219
–1225
.10.
Aoki
I.
Maeda
T.
1982
, “Wear Resistivity of Blanking Tools Made by Powder Metallurgy Method
,” Journal of the JSTP (in Japanese)
, Vol. 23
, No. 254
, pp. 232
–237
.11.
Bungardt
V. K.
Kunze
E.
Horn
E.
1958
, “Untersuchngen u¨ber den Aufbau des Systems Eisen-Chrom-Kohlenstoff
,” Archiv fu¨r das Eisenhiitfenwesen
, Vol. 29
, No. 3
, pp. 193
–203
.12.
Nishino
K.
Kagawa
N.
1972
, “On Structural Diagram of Austenitic 25%Cr-20%Ni-Fe-C Type Alloys
,” Tetsu-To Hagane (Journal of ISIJ in Japanese)
, Vol. 58
, No. 1
, pp. 107
–118
.
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