Volume 125 Issue 3 | J. Manuf. Sci. Eng.

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Volume 125, Issue 3

August 2003

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

A Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process

Rixin Zhu, Richard E. DeVor, Shiv G. Kapoor

J. Manuf. Sci. Eng. August 2003, 125(3): 397–404. doi: https://doi.org/10.1115/1.1586307

Abstract

View articletitled, A Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process

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Topics: Cutting , Fault diagnosis , Flaw detection , Machining , Geometry , Milling

Modeling Chip-Evacuation Forces in Drilling for Various Flute Geometries

Jeffrey C. Mellinger, Graduate Research Assistant, O. Burak Ozdoganlar, Post Doctoral Research Associate, Richard E. DeVor, Professor, Shiv G. Kapoor, Professor,

J. Manuf. Sci. Eng. August 2003, 125(3): 405–415. doi: https://doi.org/10.1115/1.1578671

Abstract

View articletitled, Modeling Chip-Evacuation Forces in Drilling for Various Flute Geometries

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Topics: Drills (Tools) , Evacuations , Friction , Geometry , Pressure , Torque , Drilling , Thrust

An Improved Time Domain Simulation for Dynamic Milling at Small Radial Immersions

Marc L. Campomanes, Yusuf Altintas, Professor,

J. Manuf. Sci. Eng. August 2003, 125(3): 416–422. doi: https://doi.org/10.1115/1.1580852

Abstract

View articletitled, An Improved Time Domain Simulation for Dynamic Milling at Small Radial Immersions

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Topics: Chatter , Cutting , Kinematics , Milling , Simulation , Stability , Vibration

Robust Machining Force Control With Process Compensation

Sung I. Kim, Robert G. Landers, A. Galip Ulsoy

J. Manuf. Sci. Eng. August 2003, 125(3): 423–430. doi: https://doi.org/10.1115/1.1580849

Abstract

View articletitled, Robust Machining Force Control With Process Compensation

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Topics: Control equipment , Force control , Machining , Design , Simulation , Transfer functions

CBN-TiN Composite Coating Using a Novel Combinatorial Method—Structure and Performance in Metal Cutting

William C. Russell, Ajay P. Malshe, Sharad N. Yedave, William D. Brown

J. Manuf. Sci. Eng. August 2003, 125(3): 431–435. doi: https://doi.org/10.1115/1.1581886

Abstract

View articletitled, CBN-TiN Composite Coating Using a Novel Combinatorial Method—Structure and Performance in Metal Cutting

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Topics: Coatings , Composite materials , Chemical vapor deposition , Particulate matter , Machining , Adhesion , Wear , Metal cutting

Close-Loop Cost Equation for Objects Manufactured by Milling

Uday A. Kulkarni, Han P. Bao

J. Manuf. Sci. Eng. August 2003, 125(3): 436–448. doi: https://doi.org/10.1115/1.1578672

Abstract

View articletitled, Close-Loop Cost Equation for Objects Manufactured by Milling

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Topics: Design , Manufacturing , Finishes , Cutting , Shapes

A Real-Time Predictor-Corrector Interpolator for CNC Machining

Mi-Ching Tsai, Chung-Wei Cheng

J. Manuf. Sci. Eng. August 2003, 125(3): 449–460. doi: https://doi.org/10.1115/1.1578670

Abstract

View articletitled, A Real-Time Predictor-Corrector Interpolator for CNC Machining

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Topics: Algorithms , Computer numerical control machine tools , Feedback , Machining , Servomechanisms , Simulation , Errors

Formability Enhancement for Tailor-Welded Blanks Using Blank Holding Force Control

Sijun He, Xin Wu, S. Jack Hu

J. Manuf. Sci. Eng. August 2003, 125(3): 461–467. doi: https://doi.org/10.1115/1.1580853

Abstract

View articletitled, Formability Enhancement for Tailor-Welded Blanks Using Blank Holding Force Control

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Topics: Binders (Materials) , Blanks , Diluents , Finite element analysis , Flow (Dynamics) , Force control , Friction , Metals , Simulation , Strips

A Shape Error Metric for Sheet Metal Forming and Its Application to Springback

B. F. Rolfe, M. J. Cardew-Hall, S. M. Abdallah, G. A. W. West

J. Manuf. Sci. Eng. August 2003, 125(3): 468–475. doi: https://doi.org/10.1115/1.1580529

Abstract

View articletitled, A Shape Error Metric for Sheet Metal Forming and Its Application to Springback

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Topics: Errors , Shapes , Blanks

A Computational Mechanics Model for the Brim Forming Process in Paperboard Container Manufacturing

M. K. Ramasubramanian, Associate Professor, K. Muthuraman, Research Assistant

J. Manuf. Sci. Eng. August 2003, 125(3): 476–483. doi: https://doi.org/10.1115/1.1580527

Abstract

View articletitled, A Computational Mechanics Model for the Brim Forming Process in Paperboard Container Manufacturing

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Topics: Containers , Manufacturing , Paperboard , Shells , Stress , Friction , Geometry , Finite element model

Tribological Issues in the Tube Hydroforming Process—Selection of a Lubricant for Robust Process Conditions for an Automotive Structural Frame Part

Muammer Koc¸

J. Manuf. Sci. Eng. August 2003, 125(3): 484–492. doi: https://doi.org/10.1115/1.1580526

Abstract

View articletitled, Tribological Issues in the Tube Hydroforming Process—Selection of a Lubricant for Robust Process Conditions for an Automotive Structural Frame Part

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Topics: Finite element analysis , Friction , Lubricants , Tribology , Testing

Extraction of Three-Dimensional Parameters for Weld Pool Surface in Pulsed GTAW With Wire Filler

D. B. Zhao, J. Q. Yi, S. B. Chen, L. Wu, Q. Chen

J. Manuf. Sci. Eng. August 2003, 125(3): 493–503. doi: https://doi.org/10.1115/1.1556400

Abstract

View articletitled, Extraction of Three-Dimensional Parameters for Weld Pool Surface in Pulsed GTAW With Wire Filler

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Topics: Fillers (Materials) , Gas tungsten arc welding , Image processing , Shapes , Wire , Algorithms , Shades and shadows , Reflectance

The Effect of Lamps Radius on Thermal Stresses for Rapid Thermal Processing System

Ching-Kong Chao, Shih-Yu Hung, Cheng-Ching Yu

J. Manuf. Sci. Eng. August 2003, 125(3): 504–511. doi: https://doi.org/10.1115/1.1579048

Abstract

View articletitled, The Effect of Lamps Radius on Thermal Stresses for Rapid Thermal Processing System

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Topics: Rapid thermal processing , Semiconductor wafers , Stress , Temperature , Thermal stresses , Cooling

High Precision Microscale Bending by Pulsed and CW Lasers

X. Richard Zhang, Xianfan Xu

J. Manuf. Sci. Eng. August 2003, 125(3): 512–518. doi: https://doi.org/10.1115/1.1580528

Abstract

View articletitled, High Precision Microscale Bending by Pulsed and CW Lasers

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Topics: Lasers , Ceramics

Fracture Mechanism of Laser Cutting With Controlled Fracture

Chwan-Huei Tsai, Associate Professor, Chi-Sheng Liou, Graduate Student

J. Manuf. Sci. Eng. August 2003, 125(3): 519–528. doi: https://doi.org/10.1115/1.1559163

Abstract

View articletitled, Fracture Mechanism of Laser Cutting With Controlled Fracture

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Topics: Cutting , Fracture (Materials) , Fracture (Process) , Lasers , Laser cutting

On the Critical Plunger Speed and Three-Dimensional Effects in High-Pressure Die Casting Injection Chambers

J. Lo´pez, Associate Professor, F. Faura, Professor,, J. Herna´ndez, Professor, P. Go´mez, Assistant Professor,

J. Manuf. Sci. Eng. August 2003, 125(3): 529–537. doi: https://doi.org/10.1115/1.1580525

Abstract

View articletitled, On the Critical Plunger Speed and Three-Dimensional Effects in High-Pressure Die Casting Injection Chambers

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Topics: Ceilings , Computational fluid dynamics , Die casting (Process) , Die castings (Product) , Flow (Dynamics) , High pressure (Physics) , Metals , Water , Waves , Reflection

Simulation of Particle Migration of Powder-Resin System in Injection Molding

Y. C. Lam, X. Chen, K. C. Tam, S. C. M. Yu

J. Manuf. Sci. Eng. August 2003, 125(3): 538–547. doi: https://doi.org/10.1115/1.1580850

Abstract

View articletitled, Simulation of Particle Migration of Powder-Resin System in Injection Molding

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Topics: Cavities , Flow (Dynamics) , Injection molding , Particulate matter , Simulation , Viscosity , Diffusion (Physics) , Density , Temperature , Pressure

Gate Effectiveness in Controlling Resin Advance in Liquid Composite Molding Processes

Ali Gokce, Graduate Student, Suresh G. Advani, Professor

J. Manuf. Sci. Eng. August 2003, 125(3): 548–555. doi: https://doi.org/10.1115/1.1559162

Abstract

View articletitled, Gate Effectiveness in Controlling Resin Advance in Liquid Composite Molding Processes

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Topics: Flow (Dynamics) , Gates (Closures) , Resins , Molding , Composite materials , Pressure

Investigation of Layer Thickness and Surface Roughness in Rapid Freeze Prototyping

Guanghua Sui, Research Scientist,, Ming C. Leu, Keith and Pat Bailey Professor, Fellow ASME,

J. Manuf. Sci. Eng. August 2003, 125(3): 556–563. doi: https://doi.org/10.1115/1.1556401

Abstract

View articletitled, Investigation of Layer Thickness and Surface Roughness in Rapid Freeze Prototyping

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Topics: Ice , Surface roughness , Water , Drops

Design of a Slot-Coater-Based Layered-Composites Manufacturing System

M. Haberer, G. Zak, C. B. Park, B. Benhabib

J. Manuf. Sci. Eng. August 2003, 125(3): 564–576. doi: https://doi.org/10.1115/1.1581888

Abstract

View articletitled, Design of a Slot-Coater-Based Layered-Composites Manufacturing System

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Topics: Composite materials , Design , Fibers , Resins

Metal Embedded Fiber Bragg Grating Sensors in Layered Manufacturing

Xiaochun Li, Assistant Professor,, Fritz Prinz, Rodney H. Adams Professor,

J. Manuf. Sci. Eng. August 2003, 125(3): 577–585. doi: https://doi.org/10.1115/1.1581889

Abstract

View articletitled, Metal Embedded Fiber Bragg Grating Sensors in Layered Manufacturing

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Topics: Fiber Bragg gratings , Manufacturing , Sensors , Temperature , Wavelength , Stainless steel , Lasers , Nickel , Fiber optic sensors , Metals

A Volumetric Difference-based Adaptive Slicing and Deposition Method for Layered Manufacturing

Y. Yang, J. Y. H. Fuh, H. T. Loh, Y. S. Wong

J. Manuf. Sci. Eng. August 2003, 125(3): 586–594. doi: https://doi.org/10.1115/1.1581887

Abstract

View articletitled, A Volumetric Difference-based Adaptive Slicing and Deposition Method for Layered Manufacturing

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Topics: Algorithms , Computer-aided design , Manufacturing , Errors , Rapid prototyping

Effect of Mechanical Alignment System on Assembly Accuracy

Neville K. S. Lee, Grace H. Yu, J. Y. Chen, Ajay Joneja

J. Manuf. Sci. Eng. August 2003, 125(3): 595–608. doi: https://doi.org/10.1115/1.1580848

Abstract

View articletitled, Effect of Mechanical Alignment System on Assembly Accuracy

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Topics: Errors , Manufacturing , Surface roughness , Design , Geometry , Simulation

Analysis of the Influence of Fixture Locator Errors on the Compliance of Work Part Features to Geometric Tolerance Specifications

Rodrigo A. Marin, Placid M. Ferreira

J. Manuf. Sci. Eng. August 2003, 125(3): 609–616. doi: https://doi.org/10.1115/1.1578669

Abstract

View articletitled, Analysis of the Influence of Fixture Locator Errors on the Compliance of Work Part Features to Geometric Tolerance Specifications

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Topics: Errors , Inverse problems

3D Double-Vision Inspection Based on Structured Light

Guangjun Zhang, Professor, Zhenzhong Wei, Graduate Research Assistant, Xin Li, Graduate Research Assistant

J. Manuf. Sci. Eng. August 2003, 125(3): 617–623. doi: https://doi.org/10.1115/1.1557292

Abstract

View articletitled, 3D Double-Vision Inspection Based on Structured Light

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Topics: Calibration , Inspection , Artificial neural networks , Sensors

Surface Profile Analysis for Conformable Interfaces

Mark C. Malburg

J. Manuf. Sci. Eng. August 2003, 125(3): 624–627. doi: https://doi.org/10.1115/1.1580851

Abstract

View articletitled, Surface Profile Analysis for Conformable Interfaces

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Topics: Engines , Filters , Filtration , Gaskets , Stress , Surface roughness , Wavelength , Bushings , Flow (Dynamics) , Mechanical engineering computing

Technical Brief

Deposition of Diamond in Copper by Triboadhesion

J. M. Rodrı´guez Lelis, J. Colı´n Ocempo, J. Porcayo Caldero´n, J. M. Robles

J. Manuf. Sci. Eng. August 2003, 125(3): 628–630. doi: https://doi.org/10.1115/1.1557297

Abstract

View articletitled, Deposition of Diamond in Copper by Triboadhesion

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Topics: Coatings , Copper , Diamonds , Friction , Particulate matter , Melting point , Composite materials , Temperature

Technical Papers

A Model-Based Monitoring and Fault Diagnosis Methodology for Free-Form Surface Machining Process

Modeling Chip-Evacuation Forces in Drilling for Various Flute Geometries

An Improved Time Domain Simulation for Dynamic Milling at Small Radial Immersions

Robust Machining Force Control With Process Compensation

CBN-TiN Composite Coating Using a Novel Combinatorial Method—Structure and Performance in Metal Cutting

Close-Loop Cost Equation for Objects Manufactured by Milling

A Real-Time Predictor-Corrector Interpolator for CNC Machining

Formability Enhancement for Tailor-Welded Blanks Using Blank Holding Force Control

A Shape Error Metric for Sheet Metal Forming and Its Application to Springback

A Computational Mechanics Model for the Brim Forming Process in Paperboard Container Manufacturing

Tribological Issues in the Tube Hydroforming Process—Selection of a Lubricant for Robust Process Conditions for an Automotive Structural Frame Part

Extraction of Three-Dimensional Parameters for Weld Pool Surface in Pulsed GTAW With Wire Filler

The Effect of Lamps Radius on Thermal Stresses for Rapid Thermal Processing System

High Precision Microscale Bending by Pulsed and CW Lasers

Fracture Mechanism of Laser Cutting With Controlled Fracture

On the Critical Plunger Speed and Three-Dimensional Effects in High-Pressure Die Casting Injection Chambers

Simulation of Particle Migration of Powder-Resin System in Injection Molding

Gate Effectiveness in Controlling Resin Advance in Liquid Composite Molding Processes

Investigation of Layer Thickness and Surface Roughness in Rapid Freeze Prototyping

Design of a Slot-Coater-Based Layered-Composites Manufacturing System

Metal Embedded Fiber Bragg Grating Sensors in Layered Manufacturing

A Volumetric Difference-based Adaptive Slicing and Deposition Method for Layered Manufacturing

Effect of Mechanical Alignment System on Assembly Accuracy

Analysis of the Influence of Fixture Locator Errors on the Compliance of Work Part Features to Geometric Tolerance Specifications

3D Double-Vision Inspection Based on Structured Light

Surface Profile Analysis for Conformable Interfaces

Technical Brief

Deposition of Diamond in Copper by Triboadhesion

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