Cutting tool temperature distribution was mapped using the infrared-charge-coupled device technique during machining of carbon steel SS2511 ( 3115) and stainless steel AISI 316L under oblique cutting conditions with chip breaker geometry inserts. Results indicated that the temperature on the rake surface was not uniform. Local maximum temperature points are present on the tool face at different locations, i.e., land, groove, backwall, and at the end of tool chip contact. Further investigation of the effect of cutting parameters on the tool temperature indicated that a suitable combination of cutting speed and feed resulted in a lower tool temperature for conditions of comparable material removal rate.
Issue Section:
Technical Brief
1.
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, G.
, Faure
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, Molinari
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, Ranc
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,” Int. J. Mach. Tools Manuf.
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Davies
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, Yoon
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, Schmitz
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,” ASME J. Manuf. Sci. Eng.
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Miller
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, Mulholland
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, and Anderson
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,” ASME J. Manuf. Sci. Eng.
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Rossi
, F.
, Sermet
, E.
, Poulachon
, G.
, Lebrun
, J. L.
, Dillon
, O. W.
, Saito
, K.
, and Jawahir
, I. S.
, 2001, “Numerical and Experimental Studies on Tool Temperature Distribution in Machining with Flat-Faced and Grooved Tools
,” Proceedings of the 4th Int. ESAFORM Conference on Material Forming
, Liège
, Belgium, April 23–25, pp. 615
–618
.11.
Wanigarathne
, D.
, Troutman
, A.
, Kardekar
, A. D.
, Ee
, K. C.
, Poulachon
, G.
, Dillon
, O. W.
, and Jawahir
, I. S.
, 2004, “An Experimental Study on Cutting Temperatures and Progressive Tool Wear in Orthogonal Machining with Grooved Tools
,” Proceedings of the 7th CIRP Workshop on Modelling of Machining Operations
, Cluny
, France, May 4–5, pp. 179
–186
.12.
Wanigarathne
, P. C.
, Kardekar
, A. D.
, Dillon
, O. W.
, Poulachon
, G.
, and Jawahir
, I. S.
, 2005, “Progressive Tool Wear in Machining with Coated Grooved Tools and its Correlation with Cutting Temperature
,” Wear
0043-1648, 259
(7–12
), pp. 1215
–1224
.Copyright © 2006
by American Society of Mechanical Engineers
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