In the present work causes and after effects of chatter have been discussed and attempts have been made to control the occurrence of chatter during end milling operation conducted on a vertical machining center (VMC). Chatter has been treated as a resonance effect and preheating of the incoming work material layers using high frequency induction heating has been tried as a method of controlling chatter. It has been found that preheating results in substantial lowering down of acceleration amplitude of chatter in a wide range of cutting speed. This has facilitated low tool wear intensity, improved machined surface finish and low noise level during machining. Work material properties were practically unaffected due to low preheating temperature.
Skip Nav Destination
e-mail: akamin@iiu.edu.my
Article navigation
November 2003
Technical Papers
The Effect of Preheating of Work Material on Chatter During End Milling of Medium Carbon Steel Performed on a Vertical Machining Center (VMC)
A. K. M. N. Amin,
e-mail: akamin@iiu.edu.my
A. K. M. N. Amin
Department of Mechanical Engineering, Faculty of Engineering, International Islamic University Malaysia, Jalan Gombak, 53100 Kuala Lumpur, Malaysia
Search for other works by this author on:
M. Abdelgadir
M. Abdelgadir
Department of Mechanical Engineering, Faculty of Engineering, International Islamic University Malaysia, Jalan Gombak, 53100 Kuala Lumpur, Malaysia
Search for other works by this author on:
A. K. M. N. Amin
Department of Mechanical Engineering, Faculty of Engineering, International Islamic University Malaysia, Jalan Gombak, 53100 Kuala Lumpur, Malaysia
e-mail: akamin@iiu.edu.my
M. Abdelgadir
Department of Mechanical Engineering, Faculty of Engineering, International Islamic University Malaysia, Jalan Gombak, 53100 Kuala Lumpur, Malaysia
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received March 2003. Associate Editor: Dong Woo Cho.
J. Manuf. Sci. Eng. Nov 2003, 125(4): 674-680 (7 pages)
Published Online: November 11, 2003
Article history
Received:
March 1, 2003
Online:
November 11, 2003
Citation
Amin, A. K. M. N., and Abdelgadir, M. (November 11, 2003). "The Effect of Preheating of Work Material on Chatter During End Milling of Medium Carbon Steel Performed on a Vertical Machining Center (VMC) ." ASME. J. Manuf. Sci. Eng. November 2003; 125(4): 674–680. https://doi.org/10.1115/1.1596557
Download citation file:
Get Email Alerts
Special Issue on the State-of-the-Art in Japanese Manufacturing Research
J. Manuf. Sci. Eng
A Review of Advanced Roll-to-Roll Manufacturing: System Modeling and Control
J. Manuf. Sci. Eng (April 2025)
Related Articles
Precision Laser Deburring
J. Manuf. Sci. Eng (November,2001)
A Geometrical Simulation System of Ball End Finish Milling Process and Its Application for the Prediction of Surface Micro Features
J. Manuf. Sci. Eng (February,2006)
An Analytical Model for the Prediction of Minimum Chip Thickness in Micromachining
J. Manuf. Sci. Eng (May,2006)
An Analytical Design Method for Milling Cutters With Nonconstant Pitch to Increase Stability, Part 2: Application
J. Manuf. Sci. Eng (February,2003)
Related Proceedings Papers
Related Chapters
Effectiveness of Minimum Quantity Lubrication (MQL) for Different Work Materials When Turning by Uncoated Carbide (SNMM and SNMG) Inserts
Proceedings of the 2010 International Conference on Mechanical, Industrial, and Manufacturing Technologies (MIMT 2010)
Surface Topography Simulation Technology for Vibration-Assisted Machining
Vibration Assisted Machining: Theory, Modelling and Applications
Modeling of Cutting Force in Vibration-Assisted Machining
Vibration Assisted Machining: Theory, Modelling and Applications