A performance index, is developed for assessing the flexibility of candidate engineering designs and manufacturing processes at various stages during product development. The index is a ratio of the range of the feasible space to the range of the specification or measured process variation. The process flexibility index complements the process capability index, to provide a simple and quantitative basis for practicing the principles of axiomatic design. This quantitative measure can be used to support rational product development and manufacturing investment decisions, and clearly illustrates important concepts regarding controllability across conflicting specifications. A high indicates that the design or process can consistently manufacture the product within precisely defined performance specifications. A high indicates that the process can be easily changed to meet diverse performance specifications. The evaluation of requires the mapping of the global feasible space, the solution to which is also discussed.
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February 2003
Technical Papers
Definition and Application of a Process Flexibility Index
David Kazmer,
David Kazmer
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
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David Hatch,
David Hatch
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
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Liang Zhu,
Liang Zhu
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
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Christoph Roser,
Christoph Roser
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
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Deepak Kapoor
Deepak Kapoor
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
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David Kazmer
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
David Hatch
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
Liang Zhu
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
Christoph Roser
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
Deepak Kapoor
Department of Mech. & Ind. Engineering, University of Massachusetts Amherst, Amherst, MA 01003
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received August 2000; Revised November 2001. Associate Editor: J. Hu.
J. Manuf. Sci. Eng. Feb 2003, 125(1): 164-171 (8 pages)
Published Online: March 4, 2003
Article history
Received:
August 1, 2000
Revised:
November 1, 2001
Online:
March 4, 2003
Citation
Kazmer , D., Hatch , D., Zhu , L., Roser , C., and Kapoor, D. (March 4, 2003). "Definition and Application of a Process Flexibility Index ." ASME. J. Manuf. Sci. Eng. February 2003; 125(1): 164–171. https://doi.org/10.1115/1.1536174
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